Rossvw.com


Day 10 - Radiator & More
12/20/03

Well, the parts arrived from Euro Car parts, so I opened the box and got cracking.  I started with the Radiator- had to take the old fan housing off the leaky radiator and install it on the new one.  While off, I sanded and painted it so it would look better.  After installing the temp sensor I fitted the radiator and installed it.  Here's a pic:

Next up was the Accelerator Cable.  Because there was a diesel accel cable, there was no hole in the firewall for the gas accel cable to attach to the carb.  Got out the trusty drill and lined up and drilled a hole for the accel cable to pass through and attach to the carb.  Here's what it looks like all done:

Then I got the old speedo cable removed and installed the correct one from Eurocarparts.  Here's the end inside the car:

Also, removed the old diesel cluster:

And installed the Gas one Steven sent from the donor:

After refilling the cooling system I noticed a very small seepage from the thermostat housing here:

FORTUNATELY, the part that is cracked and leaking is used on many VW's, so I was able to order a new one with gasket from a local VW dealer.  Should be here before Christmas, but I won't have time to install it until after the new year. 

That's about it for now.  Next up I have to install the fuel lines and see if she fires up (I doubt it, but worth a shot)

Go To Day 11